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Flange Bolt Torque Calculator

Per-bolt torque for flange bolting based on bolt diameter, material, lubricant, and target preload. Outputs ft-lb, N·m, and the resulting clamping force.

Select pipe size and flange class — bolt specs auto-fill from ASME B16.5. Covers NPS ½" through 24". For larger sizes use Custom mode.
Defaults: A193 B7, lubricated (K = 0.15), 45% of yield — calibrated to match standard field torque charts.

Per-bolt torque
— N·m
Bolt count
bolts
Bolt diameter
inches
Total joint load
lb
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How torque-based bolt tightening works

You can't measure clamping force directly with a torque wrench — you measure the torque it takes to get to that force. The relationship is wrapped up in the bolt torque formula:

T = K × F × D

Target clamp load comes from the bolt's tensile stress area times a percentage of yield. ASME PCC-1 uses 50% of yield as a starting point for most flange bolting — it gives you room for re-torque after gasket relaxation without yielding the stud.

K-factor cheat sheet

K can vary ±25% in the field even when everything is "the same." That's the inherent uncertainty in torque-based bolting. For critical flange joints, hydraulic tensioning or bolt-stretch measurement is more precise.

The torquing pattern (ASME PCC-1)

  1. Hand-tight — bring all bolts snug, finger-tight plus a wrench check.
  2. Pass 1: 30% of final torque, crossing star pattern.
  3. Pass 2: 60%, same pattern.
  4. Pass 3: 100%, same pattern.
  5. Pass 4: 100% rotational — clockwise around the flange, bolt to bolt, at least one full lap with no movement.

Mark each bolt with a paint dot after the rotational pass. If you find a bolt that turns, restart from Pass 3.

Lubricated B7 stud torque chart (50% of yield, K = 0.16)

Quick-reference values for the most common flange bolting setup. Values rounded to 5 ft-lb.

SizeStress area (in²)Clamp load (lb)Torque (ft-lb)
1/2"0.1427,45050
5/8"0.22611,870100
3/4"0.33417,550175
7/8"0.46224,260285
1"0.60631,820425
1-1/8"0.79041,480620
1-1/4"1.00052,500875
1-3/8"1.23364,7301,185
1-1/2"1.49278,3301,565
1-5/8"1.78193,5002,025
1-3/4"2.077109,0002,540
2"2.770145,4003,875

B7 yield = 105 ksi for sizes ≤ 2-1/2". K = 0.16 (well-lubricated threads and seating face). Calc this above for other materials and conditions.

Frequently asked questions

What is the bolt torque formula?
T = K × F × D. K is the nut factor (0.20 dry, 0.16 lubricated, 0.13 anti-seize, 0.10 moly). F is target preload. D is nominal bolt diameter. Result in in-lb — divide by 12 for ft-lb.
What torque for a 3/4" B7 stud, lubricated?
About 175 ft-lb at 50% of B7 yield. Run the calculator above for other preload targets.
Why 50% of yield, not 100%?
So the bolt stays elastic. Yielding the stud means you can't re-torque, and gasket relaxation will lose clamp load over time.
What does the K-factor really represent?
All the friction in the bolt-up — thread friction, under-head friction, geometry — rolled into one. Real K varies ±25% in the field even with lubrication.
Star pattern — is it actually necessary?
Yes. Tightening one bolt fully before its neighbor crushes the gasket on one side and lets the other side leak. ASME PCC-1 requires multiple passes in a cross pattern.
B7 vs B8M?
B7 is high-strength alloy steel — the default for pressure flange bolting. B8M is 316 stainless for corrosive/cryogenic service. B8M Cl 1 (annealed) is only ~30 ksi yield, so torque values are roughly 30% of B7.

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