Flange Bolt Torque Calculator
Per-bolt torque for flange bolting based on bolt diameter, material, lubricant, and target preload. Outputs ft-lb, N·m, and the resulting clamping force.
Select pipe size and flange class — bolt specs auto-fill from ASME B16.5. Covers NPS ½" through 24". For larger sizes use Custom mode.
Defaults: A193 B7, lubricated (K = 0.15), 45% of yield — calibrated to match standard field torque charts.
How torque-based bolt tightening works
You can't measure clamping force directly with a torque wrench — you measure the torque it takes to get to that force. The relationship is wrapped up in the bolt torque formula:
- T — applied torque (in-lb; divide by 12 for ft-lb)
- K — nut factor, lumps thread friction, under-head friction, and geometry into one number
- F — target clamp load (lb)
- D — nominal bolt diameter (in)
Target clamp load comes from the bolt's tensile stress area times a percentage of yield. ASME PCC-1 uses 50% of yield as a starting point for most flange bolting — it gives you room for re-torque after gasket relaxation without yielding the stud.
K-factor cheat sheet
- 0.20 — Dry / as-received. Default if the threads are clean and unlubed. Lots of scatter.
- 0.16 — Light oil / heavy-bodied grease. ASME PCC-1 default lubricated value.
- 0.13 — Anti-seize (Never-Seez, Bostik Never-Seez). Good for stainless, high temp, and re-bolting.
- 0.10 — Moly-based / molybdenum disulfide grease. Lowest practical K — used on critical bolting and tensioner-installed studs.
K can vary ±25% in the field even when everything is "the same." That's the inherent uncertainty in torque-based bolting. For critical flange joints, hydraulic tensioning or bolt-stretch measurement is more precise.
The torquing pattern (ASME PCC-1)
- Hand-tight — bring all bolts snug, finger-tight plus a wrench check.
- Pass 1: 30% of final torque, crossing star pattern.
- Pass 2: 60%, same pattern.
- Pass 3: 100%, same pattern.
- Pass 4: 100% rotational — clockwise around the flange, bolt to bolt, at least one full lap with no movement.
Mark each bolt with a paint dot after the rotational pass. If you find a bolt that turns, restart from Pass 3.
Lubricated B7 stud torque chart (50% of yield, K = 0.16)
Quick-reference values for the most common flange bolting setup. Values rounded to 5 ft-lb.
| Size | Stress area (in²) | Clamp load (lb) | Torque (ft-lb) |
|---|---|---|---|
| 1/2" | 0.142 | 7,450 | 50 |
| 5/8" | 0.226 | 11,870 | 100 |
| 3/4" | 0.334 | 17,550 | 175 |
| 7/8" | 0.462 | 24,260 | 285 |
| 1" | 0.606 | 31,820 | 425 |
| 1-1/8" | 0.790 | 41,480 | 620 |
| 1-1/4" | 1.000 | 52,500 | 875 |
| 1-3/8" | 1.233 | 64,730 | 1,185 |
| 1-1/2" | 1.492 | 78,330 | 1,565 |
| 1-5/8" | 1.781 | 93,500 | 2,025 |
| 1-3/4" | 2.077 | 109,000 | 2,540 |
| 2" | 2.770 | 145,400 | 3,875 |
B7 yield = 105 ksi for sizes ≤ 2-1/2". K = 0.16 (well-lubricated threads and seating face). Calc this above for other materials and conditions.